INTERNATIONAL TECHNICAL TEXTILES

   The trend in the various sectors in the textile industry in many industrialised countries indicate that the use of conventional textiles has reached a static level and its manufacture has become highly competitive, often unviable and many companies are switching over to value-added technical textiles with capability to meet functional demands for precision applications. As use of technical textiles is dictated by need, its pricing normally offers good margins. There is a steady growth of both consumption and production of technical textiles throughout the world.

Latest study on ‘World Market Forecasts for 2010 of technical textiles and industrial non-wovens” by David Rigby Associates (DRA) indicates that :

·        In the year 2000, the World market for technical textiles was estimated to have a volume of 16.7 mn. tonnes with a value of US$ 92.88 billion.

·        Average annual world-wide growth in volume terms is expected to be 3.60 percent for the period between 2000 to 2010.

·        It is forecast that the global consumption of technical textiles will amount to 23.77 mn. tonnes by the year 2010 and a value of US$ 127 billion.

·        In the year 2000, the total textile fibre consumed in the World was 62.2 mn. tonnes, out of which consumption of technical textiles was 16.7 mn. tonnes. USA & western Europe accounted for 23 percent and 22 percent respectively, followed by China with 13 percent and Japan with 7 percent. Remaining 35 percent was consumed by other countries.

·        In Asia, the annual growth rate is projected to be 4.23 percent during the period 2000-2010 as against 2.60 percent in North America and 2.14 percent in Western Europe.

·        Technical textiles account for over 50 percent of the total textile activity in certain industrialised countries

·        A view is gaining ground that technical textile industry in the developed world is maturing in some significant ways and growth of technical textiles in developed economies is expected to be moderate. In contrast, China, India and other countries in Asia, America and Eastern Europe are expected to experience healthy growth in the near future.

 Segment-wise market size of technical textiles :

 2.         In the global context, sector-wise contribution expected, future growth and ranking of the 12 sectors is given below :

Segment-wise market size of technical textiles

                                                                                                                    Volume – ‘000 tonnes

                                                                                                                            Value – US$ mn.

Technical Textile Sectors

Year

CARG (%)

2000

2005

2010

Volume

Value

Volume

Value

Volume

Value

Volume

Value

Mobiltech

2479

25629

2828

26861

3338

29282

3.02

1.34

Indutech

2205

13405

2624

16687

3257

21528

3.98

4.85

Sporttech

989

13897

1153

16052

1382

19062

3.40

3.21

Buildtech

1648

5872

2033

7296

2591

9325

4.63

4.73

Hometech

2186

6750

2499

7622

2853

8778

2.70

2.66

Clothtech

1238

6070

1413

7014

1656

8306

2.95

3.19

Meditech

1543

5391

1928

6670

2380

8238

4.43

4.33

Agrotech

1381

5541

1615

6568

1958

8079

3.55

3.84

Protech

238

5193

279

5873

340

6857

3.63

2.82

Packtech

2552

4393

2990

5329

3606

6630

3.52

4.20

Geotech

255

740

319

927

413

1203

4.94

4.98

Total

16714

92881

19681

106899

23774

127288

3.59

3.20

of which Oekotech

214

800

287

1039

400

1389

6.45

5.67

Source : DRA.

 3.         It is observed that as per David Rigby Associates the technical textiles is expected to grow at around 3.60 percent in volume terms and 3.20 percent in value terms. Differential growth rates in volume and value terms indicate pressure on margin and/or production of low value items. 

4.         Mobiletech which is largest segment of the technical textile industry is expected to experience maximum differential between Compounded Annual Rate of Growth (CARG) in quantum & value terms.

Contribution of the different segments to the market size of the technical textiles is given below:

          Segment-wise market size of technical textiles

                                                                                                                                  Value – US$ mn.

Technical Textile Sectors

Year

2000

2005

2010

Value

% to Total

Value

% to Total

Value

% to Total

Mobiltech

25629

27.59

26861

25.13

29282

23.00

Indutech

13405

14.43

16687

15.61

21528

16.91

Sporttech

13897

14.96

16052

15.02

19062

14.98

Buildtech

5872

6.32

7296

6.83

9325

7.33

Hometech

6750

7.27

7622

7.13

8778

6.90

Clothtech

6070

6.54

7014

6.56

8306

6.53

Meditech

5391

5.80

6670

6.24

8238

6.47

Agrotech

5541

5.97

6568

6.14

8079

6.35

Protech

5193

5.59

5873

5.49

6857

5.39

Packtech

4393

4.73

5329

4.99

6630

5.21

Geotech

740

0.80

927

0.87

1203

0.95

Total

92881

100.00

106899

100.00

127288

100.00

 

Source : DRA.

 5.         It is observed that mobiletech was the largest segment in 2000 contributing about 28 percent in value terms. By 2010, it is expected to continue to be largest segment but its share would decline to 23 percent.

6.         The largest segments of the technical textile industry are Mobiletech, Indutech and Sporttech which contribute about 55 percent to 57 percent of the market share.

7.         The segments whose share is expected to decline by 2010 are Mobiletech, Hometech, Clothtech and Protech.

 Region-wise technical textile consumption:

8.         The maximum consumption of technical textiles is in USA & Western Europe and Japan, together these three regions account for 65 percent of the consumption of technical textiles in the world.

 

                                         Technical textile consumption by Region

Region

Technical Textiles consumption (%)

USA

23

Western Europe

22

China

13

Japan

7

Rest of the World

35

                                        

                                        Source : DRA.

Fibre consumption in technical textiles :

9.         Technical textiles are predominantly man-made fibre/yarn based because of inherent advantages of strength & versatility of such fibre/yarn and this trend is expected to continue in future also as per details given below:

Fibre consumption in technical textiles

Volume – ‘000 tonnes

Fibre Type

Year

CARG (%)

2000

2005

2010

Natural

3462

3839

4447

2.54

Man-made / Inorganic

13252

15843

19327

3.85

Total

16714

19682

23774

3.59

                 Source : DRA.

 

10.       The share of Man Made/Inorganic fibre in the total fibre/yarn consumption is expected to increase from 79% in 2000 to 81% in 2010.

11.       Fibre-wise consumption of technical textiles for the year 2000 indicates that polyoliefin and polyester accounted for 50 percent of the consumption followed by glass and jute etc. at 15 percent and 14 percent respectively. Fibre-wise consumption details are given beow:

Fibre consumption in technical textiles

                   Source : DRA.

 

12.       It is also observed that despite considerable attention paid to higher value speciality fibres such as aramids and carbon fibre, the standard textile fibres account for 99 percent of all textile materials used in technical textile applications.

Product-wise consumption of technical textiles :

13.       Technical textiles are consumed in the form of unspun fibres, yarn and in the fabric form. Product-wise consumption of technical textiles for the year 2000 is given below

Product-wise consumption of technical textiles

Volume – ‘000 tonnes

Final Textile product

Year

2000

2005

2010

Volume

% to Total

Volume

% to Total

Volume

% to Total

Unspun fibres

4004

23.96

4774

24.25

5763

24.24

Yarn type products

1570

9.39

1776

9.02

2079

8.74

Fabrics

11140

66.65

13133

66.73

15932

67.02

Total

16714

100.00

19683

100.00

23774

100.00

Source : DRA. 

14.       It is observed that the maximum consumption is in the form of fabric at 67 percent followed by unspun fibre at 24 percent and yarn at 9 percent. The same trend is expected to continue till 2010.

15.       The global end-use of technical textiles is predominantly in fabric form and that too in woven fabric form. Global end-use of technical textile fabric is given below in Chart

Global end-use of technical textile fabric

                                                                                  Source : DRA.

 

 

16.       It is observed that 73 percent of the fabric consumed is woven, 20 percent

non-woven, followed by 5 percent of knitted fabric.

17.       Non-wovens constitute an important segment of the technical textile fabrics.Their major use is in meditech (33 percent) followed by buildtech (15 percent) and clothtech (14 percent). The details are given below

Global end-use consumption of non-woven fabrics

(Volume- 2000)

Technical Textile Sector

Consumption (%)

Meditech

33

Buildtech

15

Clothtech

14

Indutech

12

Hometech

12

Mobiletech

6

Geotech

3

Others

5

Source : DRA.

 

Major Technical Textile Products

18.       There are many technical textiles having numerous applications. More

important examples of technical textile products are given below

 

Examples of technical textile products

 

1.

Fibres

Reinforcement for composites, cushioning, fillings, electrical components, Insulation, Sports equipment, toys.     

2.

Yarn type products

Sutures, Ropes, Fishing gears, shoe components, swings, etc.

3.

Fabrics

(i)

Woven fabrics

Filtration, Flexible Bulk Containers, Conveyor belts, luggage, carpet and carpet backing, PVC coating substrates, Tarpaulin, Furniture components, Bed Ticking, Protective clothing,  Electrical components, Geotextiles, sports and leisure wear, Wound care, Bandages, Insulation tapes, Narrow fabrics, Compression bandages. 

(ii)

Knitted fabrics

Luggage, Fishing nets, Shoe components, Cleaning cloths, Filtration,  Protective clothing, Sports and leisure wear, PVC coating substrates, knitted geogrids.

(iii)

Non-wovens

Coverstock-sanitary napkins & diapers, Pollution Control and other Air & liquid filtration, Garment Interlinings & Waddings, Geotextiles, Carpets-Home & Automotive, Shoe Components, Insulations, Cleaning Wipes, Personal & Medical disposables Furniture Industry, PVC coating substrates.

 

19.       Technical textiles have entered our lives extensively, though we may not be aware of the extent of their usage. Some of the technical textile products, which are used in the day to day life are given below:

 

Technology for technical textile

20.       Depending on the product range, diverse technologies are used for production of technical textiles. Details of technology for different product types are given below

                                  Technology for production of technical textiles

 

Sr. No.

Technical textiles (basic material)

Technology for technical textiles

1

Un-spun Fibres

 

Fibre extrusion technology

2

Yarn assemblies

 

Braiding / (27 percent)

Twisting / cabling / plying (73%)

3

Fabrics

(i)

Woven Fabrics

 

Broad Woven (91 percent)

Narrow Woven (5 percent)

Circular Woven (4 percent)

Triaxial weaving / 3-D weaving / block weaving (1 percent)

(ii)

Knitted Fabrics

 

Warp knitted (74 percent)

 

Weft knitted including WIWK (26 percent)

 

Sliver knitted (< 1 percent)

(iii)

Non-woven Fabrics

 

 

Web formation

Drylaid (44 percent)

Airlaid (3 percent)

Wetlaid (16 percent)

Extruded (37 percent)

Bonding Technology

Needle punch, chemically bonded, thermally bonded, spunlace, stitchbond, spunbond

(iv)

Other Fabrics

 

Tufted

Knotted nets

 

21.       Major future growth areas of technical textiles in the global context are projected to be : 

·        Medical & Personal Hygiene;

·        Sports and leisure;

·        Environmental protection;

·        Pollution Control & Filtration;

·        Garment & Shoe Industry.

22.       Future market potential and performance of the different technical textile sectors including composition of the technical textile products in Indian technical textile sectors would be very different from what has been projected for the global market. For example, geo textiles is a potential area in India in view of the major investments required to be made by the Government on infrastructure development, while in Western countries and most of the East Asian countries since infrastructure like roads, ports etc. is already built, geotech may not be a high growth area. 

Source : ECTT report